Electric vehicles demand deep coordination across battery systems, electronics, thermal strategy, software, and control. We support this full integration with mechanical, electrical, and digital expertise to help launch high-performance vehicles faster and smarter.

Powering a Connected, Sustainable EV Future

Electrification is more than motors and batteries. It’s the architecture of tomorrow’s mobility, cleaner, smarter, and seamlessly integrated. At IAV, we bring a complete suite of electrification capabilities that helps clients turn ideas into reliable, scalable systems. From concept to validation, our engineering teams deliver solutions that work on the road, not just on the drawing board.

Battery Systems and Energy Storage

Developing Energy Systems Built to Last
We design battery solutions that optimize performance, range, safety, and sustainability.

• Battery Chemistry Development: Experience with lithium-ion, solid-state, and sodium-ion chemistries tailored for energy density and thermal stability
• Battery Management Systems (BMS): Intelligent BMS for charge control, safety management, and state-of-health reporting
• End-of-Life Strategy: Design of battery systems with recycling and second-life applications in mind

Electric Drive and Power Electronics

Efficient, Scalable Electric Propulsion
Our electric drive systems are engineered for performance and adaptability across platforms.

• Motor Development: Custom electric motor design for various duty cycles and packaging requirements
• Power Electronics: Integration of inverters, converters, and high-voltage architectures
• Control Software: Embedded systems for torque control, diagnostics, and thermal regulation

System Integration and Vehicle Architecture

Making the Components Work Together
We ensure full-system cohesion with careful mechanical, thermal, and electrical integration.

• Component Integration: Coordination of batteries, motors, cooling, and control systems within tight vehicle packaging
• Lightweight Design: Advanced materials and architecture strategies that improve efficiency and handling
• Calibration and Testing: Full-range validation using HiL, SiL, and vehicle-level testing environments

Thermal and Energy Management

Balancing Performance and Durability
Thermal control is essential for system longevity and consistent EV performance.

• Cooling Systems: Thermal design for batteries, electronics, and drives to maintain safe operating conditions
• Energy Distribution: Power allocation strategies across propulsion and auxiliary systems
• Regenerative Technologies: Recovery of kinetic energy to improve system efficiency and extend driving range

Charging Systems and Infrastructure

Future-Proof Solutions for Energy Transfer
We support both in-vehicle charging hardware and broader charging ecosystem integration.

• Smart Charging: AC and DC fast-charging systems with intelligent load management
• Vehicle-to-Grid (V2G): Enabling bidirectional charging to support grid flexibility and energy sharing
• Infrastructure Planning: Technical input on EVSE deployment, hardware compatibility, and charging interface design

Connected Systems and Digital Services

Driving Intelligence Through Connectivity
Modern EVs rely on digital infrastructure. We engineer software platforms that extend value over time.

• IoT Integration: Connected vehicle platforms for diagnostics, monitoring, and fleet visibility
• HMI Design: User-friendly digital interfaces tailored to energy management and system insights
• Predictive Maintenance: Data-driven tools to anticipate service needs and increase uptime

Safety, Compliance, and Innovation

We design every system with safety and regulatory alignment in mind. Our engineering processes support U.S. and international certifications, and our R&D team continually explores new materials, architectures, and software capabilities to drive the EV industry forward.

• Functional Safety: Design and validation to ISO 26262 standards
• Cybersecurity and Data Compliance: Secure architectures that meet global privacy and security regulations
• Innovation Partnerships: Collaboration with research institutions and technology partners to accelerate product readiness