Our expertise covers the full vehicle lifecycle:

• Complete Vehicle Development: From initial concept and architecture definition to series production, IAV supports every phase of vehicle development. This includes body-in-white design, chassis engineering, and integration of complex systems across domains.
• Powertrain Engineering: IAV has decades of experience in both conventional and electrified powertrains. We develop and calibrate internal combustion engines, hybrid systems, and fully electric drivetrains with a focus on performance, efficiency, and emissions compliance.
• Vehicle Motion Management: Through integrated chassis control systems, we optimize ride dynamics, stability, and energy efficiency. Our Vehicle Motion Management (VMM) platform enables coordinated control of steering, braking, and propulsion systems to support both driver enjoyment and automated driving functions.
• Software and E/E Architecture: As vehicles become increasingly software-defined, IAV delivers embedded software development, domain controller integration, and E/E architecture design. We support AUTOSAR Classic and Adaptive platforms, cybersecurity implementation, and functional safety in compliance with ISO 26262.
• Connected Vehicle Solutions: IAV develops and integrates telematics, infotainment, and cloud-based services that enhance the user experience and enable over-the-air updates, remote diagnostics, and data-driven services.
• Human-Machine Interface (HMI): We design intuitive and customizable HMI systems that align with brand identity and user expectations. Our work includes digital cockpit development, voice control integration, and UX testing.
• Virtual Development and Simulation: Leveraging digital twins, model-based systems engineering, and simulation environments, we accelerate development timelines and reduce physical prototyping costs.
• Testing and Validation: IAV offers comprehensive testing services, including HiL, SiL, and MiL environments, as well as full vehicle testing for emissions, durability, and performance. Our facilities in Michigan are equipped to support both ICE and EV platforms.
• Sustainability and Lifecycle Engineering: We support OEMs in achieving their sustainability goals through life cycle analysis, material selection, and energy-efficient design strategies.

By combining deep technical knowledge with a systems-level approach, IAV USA helps automakers deliver vehicles that are not only compliant and competitive - but also compelling to drive and own. Let’s talk about how we can drive solutions for your team.

Our capabilities include:

• Electric and Hydrogen Powertrain Systems: Modular architectures for light-, medium-, and heavy-duty applications, including 1500V battery systems and fuel cell integration.
• Fleet Telematics and Predictive Maintenance: Real-time diagnostics, cloud-based analytics, and vehicle health monitoring to reduce downtime and total cost of ownership.
• Regulatory Compliance Engineering: Expertise in EPA, CARB, and FMCSA standards, including emissions certification and safety validation.
• Chassis and Driveline Optimization: Lightweighting, durability testing, and drivetrain calibration for improved performance and fuel economy.

We help manufacturers and fleet operators navigate the complexities of electrification, automation, and regulatory change with confidence.

Our services include:

• Heavy-Duty Hybridization: Electrification of propulsion and auxiliary systems to reduce fuel consumption and emissions.
• Autonomous Operation Systems: Development of perception, localization, and control systems for semi- and fully autonomous machinery.
• Operator Interface Design: Ergonomic HMI concepts and ruggedized control systems for enhanced usability and safety.
• Hydraulic-Electric Conversions: Electrification of hydraulic subsystems to improve precision and reduce maintenance.

We support OEMs in meeting the growing demand for intelligent, efficient, and environmentally responsible off-highway equipment.

Key areas of focus:

• Embedded Systems and Avionics Software: Development of real-time control systems and safety-critical software aligned with DO-178C and ARP4754A standards.
• Electric Propulsion and Thermal Management: Engineering of battery systems and cooling architectures for eVTOLs, UAVs, and hybrid aircraft.
• Lightweight Structural Design: Simulation-driven optimization of components to reduce weight while maintaining structural integrity.
• System Integration and Testing: Hardware-in-the-loop (HiL) and model-based development for rapid prototyping and validation.

Our cross-industry perspective enables us to deliver innovative, certifiable solutions that support the next generation of aerospace platforms.

We offer:

• Battery System Engineering: Design and integration of advanced battery chemistries, including sodium-ion and solid-state technologies.
• Hydrogen Infrastructure and Vehicle Integration: Engineering of refueling interfaces, storage systems, and fuel cell powertrains.
• Smart Grid and Charging Solutions: Development of intelligent energy management systems, including V2G and depot charging optimization.
• Lifecycle Emissions Analysis: Tools and methodologies for assessing and minimizing environmental impact across product lifecycles.

Our solutions help clients meet ESG goals, comply with evolving regulations, and lead in the clean energy economy.

Our expertise includes:

• Traction and Braking Control Systems: Development of control logic and fail-safe software for electric and hybrid locomotives.
• Condition-Based Maintenance and Diagnostics: Onboard systems and edge computing for predictive maintenance and asset optimization.
• Train-to-Ground Communication: Secure, high-bandwidth connectivity solutions for real-time data exchange and operational control.
• Digital Twin and Simulation: Virtual modeling of rail systems to support planning, performance optimization, and emergency response.

We help rail operators and manufacturers modernize their systems, improve reliability, and enhance passenger and freight experiences.