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Services

Propulsion and Hybrid Systems

Engineering Smarter, Cleaner, and More Capable Mobility

As mobility evolves, propulsion systems are becoming more intelligent, integrated, and central to driving efficiency and sustainability. Whether you're refining a combustion engine, launching a plug-in hybrid, or embedding propulsion into a software-defined vehicle architecture, IAV delivers the knowledge, tools, and support to bring your strategy to life.

Powertrain Solutions That Move the Industry Forward

Today’s propulsion systems must deliver high performance, meet global compliance standards, and anticipate the demands of an electrified future. At IAV USA, we engineer propulsion and hybrid solutions that help OEMs evolve—from optimizing legacy systems to developing clean-sheet, software-enabled drivetrains.

We bring the depth of combustion and hybrid expertise together with forward-looking design, enabling powertrains that perform without compromise.

Propulsion & Powertrain

Drive Development

Building Stronger Foundations for Combustion and Hybrid Vehicles
We engineer propulsion systems that meet modern expectations for drivability, emissions, and integration.

  • ICE Development: Engineering of gasoline and diesel engines with a focus on emissions reduction, efficiency, and performance
  • Hybridization: Integration of hybrid powertrains across legacy and new platforms to improve fuel economy and reduce CO₂ footprint

Concept Development

Engineering Powertrains for What’s Next
We help our partners explore and define propulsion strategies that support future mobility and regulatory goals.

  • High-Efficiency Engines: Development of advanced combustion systems for low emissions and improved thermal performance
  • CO₂-Neutral Engines: Design of engines compatible with alternative fuels and sustainable propulsion solutions
  • SDV-Capable Architectures: Powertrain architectures designed to integrate with software-defined vehicle ecosystems and over-the-air capabilities

Requirements and System Definition

Translating Complexity into Clarity
We bring structured requirements management that ensures functional alignment and engineering traceability across complex propulsion systems.

  • Requirements Management: Full traceability of hardware and software requirements across propulsion and hybrid domains

Functional Development

Control Intelligence That Drives Performance
Our powertrain functions deliver efficiency, compliance, and driving refinement through precise software logic.

  • Thermodynamics and Combustion: Control strategies to optimize in-cylinder processes
  • Exhaust After-Treatment: Solutions to meet environmental regulations through advanced emissions control
  • OBD Systems: Real-time diagnostics to ensure system health and compliance
  • Thermal Management: Hardware and software systems that regulate heat and optimize operating conditions
  • Transmission Control: Calibration of drivetrain behavior for fuel economy and driveability
  • Functional Safety and Cybersecurity: Architecture and validation aligned to ISO 26262 and ISO 21434 for safe, secure operations

System Integration and Calibration

Delivering Systems That Work Seamlessly Together
We ensure optimal performance through precise integration and calibration of propulsion components.

  • Hardware/Software Integration: Coordinated implementation of mechanical and digital systems
  • Calibration: System tuning to meet performance, emissions, and compliance requirements
  • Legacy Code Integration: Reuse of validated components within modern frameworks
  • Testing: Rigorous physical and virtual testing for durability, performance, and compliance

Series Support

Lifecycle Solutions for Evolving Vehicle Needs
We ensure propulsion systems remain reliable and supported—long after they leave the factory.

  • Lifecycle Support: Post-launch diagnostic support, issue resolution, and feature adaptation
  • Supplier Management: Transition support for supplier changes, including software updates and component replacements


Hybrid Systems and Digital Integration

Hybrid and Electric Measurement

Accurate Data for Complex Architectures
We support electric and hybrid development with precise, secure measurement system integration.

  • Interface Management: Architecture and calibration of data interfaces between vehicle systems and testing tools
  • Trained Personnel: On-site support by certified experts to ensure accurate and compliant implementation

Cloud Integration and Data Management

Powering Propulsion Intelligence in the Cloud
Our digital services help organizations streamline data processing and accelerate development.

  • Frameworks and Guidelines: Scalable cloud solutions that support diagnostics, analytics, and system optimization
  • Targeted Solutions: Custom development for data-driven insights, OTA diagnostics, and remote monitoring

Why IAV?

We don’t just build powertrains—we help engineer what’s next in propulsion.

  • End-to-End Engineering: Expertise from early design through lifecycle support
  • Cross-Platform Experience: Delivery across ICE, hybrid, and software-defined vehicle programs
  • Sustainability-Driven: Alignment with decarbonization, fuel efficiency, and emissions goals
  • Custom-Built Solutions: Development tailored to platform, performance, and regulatory needs

Let’s Power What’s Next

Whether you're launching a propulsion program or refining an existing system, IAV USA is your trusted partner in powertrain innovation.

Explore our solutions or contact us to start your journey.